Advanced Custom Battery Pack Assembly Using Laser Welding

Customization: Available
Production Scores: Multiple Varieties
Production Continuity: Continuous

Product Description

📋 Basic Specifications
Condition New
Automation Automatic
Welding Precision ±0.1mm
Degree of Automation ≥ 95%
Warranty 2 Years
Certification FDA, ISO, CE
Production Capacity 1.5gwh/Per Year
🚀 Product Overview

The Energy Storage Prismatic Battery Module PACK Line is an efficient, intelligent, and customized automated production line designed specifically for the energy storage field. It is ideal for large-scale energy storage systems, home energy storage, and industrial energy storage applications. This line integrates advanced laser welding technology, automated assembly systems, and intelligent detection equipment to ensure high consistency and reliability in battery module production.

💡 Key Technologies

High-precision Laser Welding

Ensures high-strength, low-resistance welding between cell tabs and connection pieces. Contact-free and pollution-free process improves safety and electrical performance.

Laser Welding

Fully Automated Production

Covers cell feeding, sorting, stacking, welding, encapsulation, and testing. Supports 7x24 continuous operation to maximize efficiency.

Automated Production

Intelligent Monitoring

Equipped with voltage detectors, internal resistance testers, and insulation testers. Real-time data collection supports quality traceability.

Monitoring System

Flexible Modular Design

Easily adjustable for prismatic battery modules of different specifications. Convenient for future upgrades and maintenance.

Custom Design
⚙️ Technical Parameters
Production Cycle ≥ 12 PPM (Adjustable)
Welding Precision ±0.1mm
Detection Items Voltage, Internal Resistance, Insulation, Withstand Voltage
Applicable Cell Types Prismatic Cells (LFP, NCM, etc.)
Compatibility Supports various module sizes and structural designs
Automation Level ≥ 95%
🔄 Process Flow & Application
Process Flow Chart
Application Fields
📦 Packaging & Certification
Shipping Packaging
ISO Certifications
❓ Frequently Asked Questions
What is the production cycle of this automated line?
The production cycle can reach ≤ 2 minutes per module, supporting 7x24-hour continuous operation to meet large-scale industrial demands.
Does the line support different battery specifications?
Yes, the line utilizes a modular design that can be flexibly adjusted to accommodate various prismatic battery specifications and models.
How is welding precision and consistency guaranteed?
We use high-precision laser welding technology with a precision of ±0.1mm, combined with an intelligent real-time monitoring system.
What is the actual level of automation?
The line achieves over 95% automation, covering everything from cell sorting and stacking to final encapsulation and quality testing.
How do you ensure each module meets safety standards?
Integrated detection devices perform voltage, internal resistance, and insulation withstand tests to ensure 100% compliance with safety standards.
Can the production line be customized for special requirements?
Yes, we provide fully customized solution designs to adjust the production line layout and process according to your specific project needs.

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