Custom High Perfomance Battery Thermal Management System

Basic Specifications

Model NO.

battery thermal management system

Certification

RoHS

Application

Oil Cooler, Water Chiller, Industrial Aircondition

Principle

Liquid Cooling or Custom Solutions

Material

Aluminum/Copper

Dimension

Max. 2000*1000*1000 mm

Cooling Capacity

1 to 10 Kw

Weight

5 Kg

Coolant Material

Water, Glycol, Refrigerant, or PCM

Key Selling Points

Energy Saving

Main Technique

Vacuum Brazing & Arc Welding

Product Description

A Battery Thermal Management System (BTMS) is essential for maintaining battery packs within their optimal operating temperature range of 20°C to 45°C, regardless of the surrounding ambient conditions. Precise temperature control is vital for maximizing the performance and cycle life of vehicle battery designs.

Product Name	Battery thermal management system
Dimension	Max. 200010001000 mm
Material	Aluminum alloy or copper for cooling elements
Cooling Capacity	1 to 10 KW
Cooling Method	Liquid cooling or other custom cooling solutions
Total System Weight	Below 60 kgs

Technical Solutions & Capabilities

◈ Standard and customized packaging solutions.

◈ Field-proven patented master controls system.

◈ Specialized battery radiator and condenser design.

◈ 2 - 10 kW active cooling (typically 6 kW at 45ºC ambient).

◈ 2 - 12 kW electric heating down to -20ºC.

◈ High Voltage (HV): 400 - 800 VDC support.

◈ Low Voltage (LV): 12 or 24 VDC options.

Main Elements

System includes: 1. Cooling plate; 2. Chiller unit or radiator with fan/pump; 3. Controller (temp/flow rate); 4. Value-added accessories (hoses, connectors, valves).

Cooling Solution Types

1. Air cooling: Fan and heat sink

2. Liquid cooling: Plate, radiator, fan, pump, controller

3. Chiller cooling: Plate, chiller and controller

4. 2-Phase cooling: Cooling plate, condenser

5. Refrigerant: Plate, condenser and compressor

6. Custom: Immerse cooling and other solutions

Product Gallery

Frequently Asked Questions

What is the optimal temperature for battery operation?

The battery thermal management system is designed to maintain the battery pack within its optimal range of 20°C to 45°C.

What cooling capacities are available?

The systems provide active cooling capacities ranging from 1 to 10 kW, typically 6 kW at 45ºC ambient temperature.

Does the system support cold weather operation?

Yes, the system includes electric heating options from 2 to 12 kW, capable of operating at coolant temperatures as low as -20ºC.

What are the weight and voltage requirements?

The total system weight is typically below 60 kg. It supports HV ranges of 400-800 VDC and LV options of 12 or 24 VDC.

Can the cooling solution be customized?

Absolutely. We offer various methods including air cooling, liquid cooling, refrigerant cooling, and immersion cooling to meet specific design requirements.

What materials are used for the cooling elements?

High-performance cooling elements are primarily constructed from aluminum alloy or copper to ensure efficient heat transfer.